IRCA Certified ISO 22000 (FSMS) Auditor/Lead Auditor Training Course

Course Category: Food Safety Management Systems (FSMS) 

Course Title: FSMS Auditor/Lead Auditor based on ISO 22000:2005 

Kelmac Group's FSMS Auditor/Lead Auditor based on ISO 22000:2005 course focuses on teaching delegates an effective approach for auditing food safety management systems.  The primary objective of this training course is to instruct food safety auditors in the principles and practices specific to auditing for conformance with ISO 22000, including planning and preparation of the audit, audit practices, and reporting audit findings.  Experienced instructors guide delegates through 3rd Party audits that are required for a management system based on ISO 22000.  Delegates gain necessary auditing skills through a balance of formal classroom tutorials, group workshops, and open forum discussions.

Course Certification

IRCA Certified course (A17189)

IRCA ApprovedThis course is registered by the Governing Board of the CQI - International Register of Certified Auditors (IRCA) and meets part of the requirements of those seeking registration as a FSMS Auditor/Lead Auditor under that scheme (IRCA/2190)

Recognized by RAB QSA International

This training course and certificate of attainment is recognized by RAB QSA International as meeting the requirement for RAB QSA International certification to the FSMS Auditor scheme.

 

Who should attend?

  • Managers planning the implementation of ISO 22000
  • Anyone who may be involved in either the support or actual implementation of a food safety management system or HACCP-based system
  • Managers or other personnel tasked with managing a food safety management system
  • Individuals interested in conducting first-party, second-party, and third-party audits based on ISO 22000
  • Food safety consultants

Benefits to Your Business

  • The knowledge and skills to effectively audit your management system
  • To conduct a risk assessment of the effectiveness and maturity of your management system
  • The ability to conduct second party and third party audits of your supply chain.
...

Course Pre-requisites

  • Have experience of working within the food chain, preferably with an understanding of implementing or operating a management system.
  • Have an understanding of relevant key food safety legislation (this may be specific to their food industry context and location)
  • Have an understanding of prerequisite programmes
  • Have an understanding of Good Practice guides for Agriculture (GAP), Veterinary (GVP), Manufacturing (GMP), Hygiene (GHP), Production (GPP), Distribution (GDP) and/or Trading (GTP) depending on the segment of the food chain in which the student operates
  • Have an understanding of the principles of HACCP as defined by the Codex Alimentarius
  • An online pre-course assignment must be completed before the first day of the course. 
  • The objectives of the new online pre-course assignment is to:
    • To demonstrate all delegates meet IRCA's prior knowledge requirements associated with this course
    • Ensure all delegate's are of a similar minimum standard to enable the class progress and pace maximises delegate satisfaction and effective learning
    • Enable the Tutor(s) to assign delegates into groups that enables the class to progress through the course program effectively and without adversely affecting a delegate's or class's learning
  • Delegates will be required to have their own copy of FSSC/ISO 22000 in completing the pre course assignment and for use during the on-site training course

Kelmac Group Pre Course Assignment Policy

  • The Kelmac Group® policy is each delegate shall successfully complete the pre-course assignment prior to the start date and time of the planned class start date. If a delegate does not successfully complete the pre-course assignment by this specified time, the delegate may not be allowed attend the planned class and the delegate may be required to book on the next available class. If a Delegate is permitted to attend a planned class and they have not successfully completed the pre- course assignment prior to the start date and time of the class they are expected to successfully complete the pre-course assignment by the end of day 1. The rationale is to ensure no delegate has an unfair advantage compared to another delegate and that the delegate can demonstrate they meet the relevant prior knowledge requirements for the course.
  • Each delegate is expected to get an overall grade of 70% in the pre-course assignment to fully satisfy the pre-course assignment requirement. Delegates who get an overall grade of 55% will be allowed to attend the planned class but will be required to complete additional graded assignments during the class delivery. Any delegate who gets an overall grade less than 55% will not be allowed to attend the class until they meet the minimum grade necessary to meet the pre-course assignment requirement.

Learning Objectives

  • Understand the concepts and requirements of ISO 22000:2005
  • Understand national/international food safety legislation
  • Understand HACCP principles based on Codex Alimentarius
  • Understand the roles and responsibilities of the auditor
  • Apply ISO 19011:2002 and ISO/TS 22003:2007 definitions, concepts, and guidelines
  • Recognize the principles, practices, and types of audits
  • Conduct all phases of an external audit (plan, execute, report, record, follow-up, closure)
  • Prepare and present effective reports
...

Course Structure

This course is a 40 hour/5 day course.

There is a pre course assignment that must be completed by all delegates in advance of attending. Completed assignments are to be handed to the tutor on day 1 of the training course.

Course Start: 08:30a.m & Course Finish: 17:30p.m

Evening study will be required as part of this course. It is recommended that all delegates attending treat the course as residential.

A detailed course breakdown is as follows:

Day 1

  • ISO in Brief
  • Accreditation and Certification/Registration
  • Regional Training Accreditation Scheme
  • HACCP and the ISO 22000:2005 Standard Series
  • Hazard Analysis Critical Control Points (HACCP)
  • Overview of the ISO 22000:2005 standard series
  • ISO 22000:2005 Process Model and Structure
  • Process Approach
  • ISO 22000:2005 Requirements
  • ISO 22000:2005 Application
  • Overview of ISO 22002-1:2009
  • Examination Debrief
  • Day 1 Learning Cycle Review

Day 2

  • Statutory and Regulatory Requirements
  • Terminology
  • Overview of primary Statutory and Regulatory Requirements
  • Keeping up to-date with statutory and regulatory requirements and different sources
  • Checking for Compliance
  • FSMS Documentation
  • Documentation hierarchy, document types, requirements, systems and benefits
  • Introduction to FSMS Auditing
  • Terminology, Principles, Types of conformity audits and other audits
  • Roles and responsibilities, auditor qualities and role of psychometric assessment tools
  • Audit Life Cycle
  • Process Approach to Auditing
  • ISO/IEC 17021:2006 II Stage Audit Approach
  • FSMS Document Review
  • Day 2 Learning Cycle Review

Day 3

  • Audit Planning
  • Initiating the Audit and Preparing for the on-site activities
  • ISO 22000 Scope, Audit Scope, FSMS Scope
  • Developing the Audit Plan
  • Auditee Information and Data, BL Daries - Case Study
  • Developing the Audit Protocols/Checklists
  • Conducting on-site audit activities
  • Opening Meeting
  • Collecting and verifying information
  • Evidence, Methods and Procedure for Gathering Evidence
  • Interviewing Techniques
  • Audit Reporting Instruction
  • Interviewing Instructions and Interviews
  • Audit Scenarios
  • Day 3 Learning Cycle Review

Day 4

  • Interviewing Interviews and Audit Scenarios continued
  • Audit Team Performance and Communications
  • Handling Difficult Situations
  • Audit Reporting – Audit Findings
  • Audit Findings
  • Writing Audit Findings
  • Audit Report
  • Writing the Audit Report
  • Examination Preparation and Study
  • Day 4 Learning Cycle Review

Day 5

  • Completing the Audit
  • Audit Follow-Up Strategies
  • Evaluating Corrective and Action including root cause analysis and audit finding closure
  • Audit Follow-Up and Managing the Audit Program
  • Closing/Exit Meeting
  • Course Summary/Continuous Assessment Report
  • Examination Instructions and Examination

Course Assessment

The delegate is assessed based on participation and performance throughout the duration of the course. This includes all exercises, role plays, case studies and all other activities during the course. Please note, full attendance is required during the training course.

There is a 2 hour written examination at the end of the course. The exam is open book in that a delegate is entitled to use their own notes taken while on the course, the use of the delegate manual and any other supplementary material provided including their copy of the International Standard (s) in question. The minimum pass rate for the examination is 70%.

Training Methodology

Accelerated learning is the most advanced teaching and learning method available today. Itʼs a total system of enhancing and speeding up both the design and learning process. What makes accelerated learning so effective is that itʼs based on the way we naturally learn. It does this by actively involving the whole person, using physical activity, creativity, collaboration among learners, variety that appeals to all learning styles, contextual learning with real-world immersion, the creation of a positive physical, emotional, and social environment and other methods designed to get people deeply involved in their own learning.

What's Included on the course

  • Comprehensive Course Manual
  • Expertise and Wisdom of Tutor (s)
  • Additional Handouts

Further Information

Kelmac Group offer all of our Training Solutions on an In Company/In House basis. These solutions can be tailored to meet the specific needs and requirements of the client.

Our fees are very competitive and if you would like further information, please contact our office directly on +1 (312) 496 6607 or email info@kelmactraining.com

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